Every business is—or should be—interested in finding ways to cut costs and increase profits while still providing a quality product for its consumers. Many components of a business are essentially beyond a company’s control, so one of the only real options for a business that wants to lower its costs is to streamline its efficiency and productivity. Two excellent practices any company can use to increase its efficiency while maintaining a quality product are known as the 5S and LEAN techniques. Both of these strategies were developed within the manufacturing industry; however, the principles are applicable to any type of business and will help any organization that chooses to examine itself and is interested in streamlining its property, processes and policies for greater efficiency and productivity.
Using the 5S Principles in Business
he 5S principles are derived from five concepts which are useful for everything from housekeeping to multi-million dollar companies. The five words which comprise the principles known collectively as “5S” begin with the letter “S” and are roughly translated from Japanese to English this way: sort, set in order, shine, standardize and sustain. The goal of the 5S principles is to help businesses get organized on the most basic but profound level and has to do with de-cluttering space in order to increase productivity. None of these concepts is particularly new or unique; however, by strictly applying each of these things, a company will able to streamline its operations in several ways.
Using LEAN in Business
Once a business has streamlined its physical facilities, it can then implement the principles known as LEAN. The goal of the LEAN techniques is to eliminate waste, which is defined as anything that does not provide value to a customer. This process initially requires more thinking than doing, and it always keeps in the forefront the features the customer most values about the product. A company must examine the processes by which its end product is created. It is especially important, at this stage, to include representatives from the various aspects of the business to ensure that all phases of production are engaged in the discussion.
Kaizen Guide: Better your business with continuous improvement
To be successful, you can’t make an improvement once and forget about it. Effective lean businesses use kaizen, which means “continuous improvement”. In kaizen, everyone looks for ways to improve processes on a daily basis. This Kaizen Guide explains the kaizen mindset, basic kaizen concepts including the PDCA cycle, and real-world examples.
Once each step of production has been identified, the decision-makers must identify anything which causes a lapse in productivity or efficiency. Once that has been done, the company will be able to eliminate anything that does not add or create value to the final product. Some examples of inefficiency might include unnecessary movement of people or products, ineffective inventory control, excessive down time caused by any number of factors, and the amount of inventory produced. Whatever actions or procedures do not add directly to the value of the final product should be modified or eliminated.
Of course, any production system must still be able to flow smoothly and efficiently without these eliminated steps or proposed changes, so each company will undoubtedly need to experiment a bit before identifying the smoothest and most effective flow of production and achieving the maximum benefits of this process.
The Benefits of 5S and LEAN for Businesses
Unfortunately, while business owners may want to be as efficient as possible, they often spend more time searching for “quick fixes” than just digging in and starting something. Both the 5S and the LEAN principles require a rigorous self-examination and the willingness to make changes. The two most significant and measurable direct benefits of utilizing these two business strategies are increased efficiency and productivity. Using the 5S techniques will help create a clean, organized work space which eliminates such time-wasters as looking for an item or a piece of equipment, cleaning or repairing items before they can be used and distracting others to ask where things are located. These procedures can also keep businesses from having to replace items simply because they cannot be found or having to repair them because they were improperly stored. Using the LEAN principles will also create a more efficient production system by eliminating anything that is unnecessary to production, such as wasted movement, overproduction of products or parts and excessive wait time anywhere in the process. In both strategies, involving everyone in the process is an added benefit, as it affirms workers at every level even as it ensures the most effective way to promote the greater efficiency and productivity of the company. Both the 5S and LEAN strategies promote thoughtful self-examination; any business that is willing to do this and then implement whatever changes are necessary to increase efficiency and productivity is almost guaranteed to succeed.
- Beginners Guide to Lean
- Visual Safety Begins with 5S
- Incorporate the 5S Steps into the Business
- Tools for Each S in 5S
- The Principles Of Lean Manufacturing
- Using Kanban to Cut Costs
- 5S Lean Training– creativesafetysupply.com
- 6 Lean Manufacturing Principles to Improve Your Productivity– 5snews.com
- Lean Six Sigma Can Improve Environmental Performance– creativesafetypublishing.com
- 5S and Lean– blog.5stoday.com
- How Simple Visibility Improvements can Improve Efficiency & Reduce Waste– blog.creativesafetysupply.com
- How Floor Signs can help with your 5S Project– safetyblognews.com