Lean Insight and Product Reviews
5S is a very popular way that companies can improve the way that things are organized in the workplace. The goal is to improve efficiency, eliminate waste, and generally benefit the way that things are run. 5S is most commonly used in manufacturing and warehousing organizations, but it can provide real benefits in just about any industry. Understanding the concepts behind 5S will help your organization to recognize the benefits it can provide and implement …
The 5S Audit Checklist helps to assess the organization standards of the office or the factory. This audit or score is generally based on the frequency, cleanliness, knowledge skills or level, strength of housekeeping, standardization degree, tagging frequency, and system approach of the organization; it is key to sustaining your 5S efforts. The 5S Audit Checklist for Factory is quick and takes only 7 minutes for completion. Auditing Factory – Step Wise Process The primary …
5S is a Lean manufacturing tactic that focuses on the organization of work spaces and processes for a safer and more efficient facility. 5S represents the five steps in this Lean process: sorting, setting, shining, standardizing, and sustaining. More than implementing new ways of organizing or working, there are specific supplies that can help in each step of the 5S process. Seiri – Sort This is the first step of your 5S journey. Go through …
Auto repair shops are often in a perfect situation to take advantage of 5S strategies. These shops typically have a lot of different types of inventory, and perform a wide variety of different tasks each day. Since they are repairing all different makes and models of vehicle, not to mention the year, as well as fixing all sorts of things on each one, there are many places where waste can creep in. Using 5S supplies …
The idea of 5S attracts a lot of “window shoppers,” who at first glance, become excited with the idea that they can transform their organization into a clean, organized, well working machine. However, turning their excitement into execution, is often times a challenge they are not prepared for. For many organizations, the challenge or lack of enthusiasm begins to set in after the third S. Once they have cleaned up and organized their facility, they …
Most organizations will recognize the value of 5S concepts when they hear about them, but in many cases they don’t know how to properly set a system up in their company. When done improperly it can actually cause more problems than solutions which is why it is essential to take the time to plan out an effective 5s system before taking any action. The following steps will help any company get started on the right …
Lean, Kaizen and 5S are not just for manufacturers 5S can create some hard divides between those who love and appreciate the peace and calm that order bring and those who, while not necessarily “loving” chaos and disorder, still feel more at home amidst piles of paper, missing tools such as staplers and rulers, etc. The following video is an example of how many employees might feel when the corporate leadership decides that everyone must …
Lean manufacturing environments are the areas that mostly use the 5S tool. It is a popular approach which has the main advantage of being simple to use. With lean thinking one will also find that the idea of a visual workplace is important. It is vital to organize tools, supplies and machinery, as well as create a space that can easily accommodate the re-organization of necessary and unnecessary items. 5S videos and 5S posters that …